Machine design
NEXT CNC company to design its centers
machining uses the latest technologies
3D CAD modeling. Every element of the device
passes before production implementation
a series of synthetic load tests
static and dynamic. This approach to
production guarantees maintaining high levels
machine operating parameters even during
long-term intensive work.
TPA controller (Italy)
TPA controller with TpaCAD software
Professional + Curvilinear Nesting TPA is a company
which designs, produces and sells systems
numerical control for automation
industrial, based in San Giovanni, nearby
Milan. Systems consist of hardware – that is
numerical control, input modules
and outputs, servo drives and motors without
brushes, industrial computers.
https://www.tpaspa.com/
PMI rails and screws (Taiwan)
PMI is a leader in the production of reliable rails and screws
and ball carriages PMI guarantees:
» High stiffness, even load
in four directions.
» Smooth movement with low noise level.
» Ability to self-adjust.
https://www.pmi-amt.com/en
Heliacal toothed rack WMH – Herion (Germany)
Heliacal rack WMH – Herion:
» Precise helical rack and pinion
» High precision HERION rack and pinion
ensures smooth and stable movement of the machine
higher traveling speed.
https://www.wmh-herion.de/en
HITECO spindle (Italy)
» Engine standard: HSK63F/8.5KW/24000RPM/
» Air-cooled, large spindle
power and speed has features such as large
torque, low noise.
https://www.hiteco.net/en
HITECO drilling unit (Italy)
» Drilling unit: 5+4
» Engine power 1.7 kW
» Shafts with a diameter of Ø 20mm
» Weldon type tool cone
» Rotational speed up to 8000 rpm
Spot lubrication of each spindle in the target
increasing operational durability. Fast
replacing the spindle in a few simple steps.
https://www.hiteco.net/en
Tool magazine
» 12-position tool magazine for cones
HSK 63F - placed significantly under the X-axis beam
shortens tool replacement time.
https://www.wmh-herion.de/en
Vacuum nesting table, sectional
» 2-compartment nesting table (increasing strength
negative pressure)
» 8 vacuum sections with electronic ones
valves.
Planetary Gears -SHIMPO (Japan)
Planetary Gears - SHIMPO (Japan)
The reducer was made by famous
manufacturer from Japan and is characterized by
features such as high torque,
low backlash and quiet operation. Precise
planetary reducer has small volume with large
torque and high efficiency
power transmission.
http://www.nidec-shimpo.co.jp/en/
Automatic loading system
Automatic loading system using
vacuum suction cups on the machine.
The machine is equipped with a loading system
plates based on 3 vacuum suction cups
Thanks to the machine being equipped with System
automatic loading using
vacuum suction cups, is possible in the future
connecting the scissor feeding table to
full automation of plate loading.
Plate pushing system
After finishing processing, the pusher beam cleans and
automatically vacuums the work table, eliminating it
thus the need to perform this operation manually
, thanks to the beam, the entire output (cut elements)
is quickly pushed onto the conveyor belt of the receiving table
(option not included in the price) – has a significant impact
this is to limit the time that is needed
starting work on the machine.
Side positioning cylinder
After pulling the plate onto the machine table through the suction cups
vacuum side positioning cylinder pushes
it to the base (side strip), this eliminates the need
performing this activity manually
Side positioning beam
Side aluminum positioning strip
works with the side cylinder
positioning tool to align the entire board.
Automatic tool sensor
Professional tool length sensor.
The sensor structure is sealed and resistant
for water. The cable is routed in metal
armor that protects it against liquids
and mechanical impacts. Measuring plate
is made of ground carbide and allows
measurement of tool length during rotation
cutting tool.
Machine wiring
Professional cabling for linear traffic
a well-known and respected leader in the industry - IGUS
https://www.igus.pl
Becker vane vacuum pump
BECKER vacuum pump 5.5kw 250m3/h - 2
art
Serving table
The feeding table is located behind the machine,
lifting slabs up to 2800 x 2070
mm, can be easily loaded with a trolley
The table has a lifting capacity of 3 tons.
The feeding table cooperates with a retrieval system
elements with suction cups and allows quick removal
loading the plate onto the center table
nesting.
Receiving table
It allows for automatic collection of cut pieces
elements from the milling machine table. The receiving table gives
possibility of accepting material with a format of 2800 mm
x 2070mm. Its purpose is to increase efficiency
machines after eliminating cleaning and
manually collecting pieces from the device table.
Service
Once connected to the Internet, the Center can
also be serviced via remote
access, it allows you to do so immediately
to read data from sensors on the machine
and verifying the correct work of teams
electrical and electronic. As a result
possible downtime is reduced
center related to operator errors
minimum.
CAD/CAM software
The latest version is included with the machine
TPA CAD CAM software in which in addition to
very efficient NESTING algorithm/
OPTIMIZATION has, among others
the following functions:
» very quick generation of results
nesting,
» import of DXF files,
» ability to manually edit results
nesting,
» calculating the number of boards needed,
» automatic code generation for the machine
» CNC machining optimization,
» possibility of specific settings
program and matching them to the possibilities and
individual parameters
» a given project,
» ability to create tool path patterns
